How To Use A Char Broil Oilless Fryer Gas Smoker
A Char-Broil Oil-Less Fryer Gas Smoker is an innovative cooking appliance that combines the power of propane heat with infrared technology to create crispy, flavorful results — all without the mess or hazards of hot oil. It’s a favorite among outdoor cooks for preparing turkeys, chickens, ribs, and even smoked vegetables.
In this guide, you’ll learn how to use a gas-powered Char-Broil oil-less fryer smoker step by step, including setup, ignition, cooking tips, and safety precautions. We’ll also explain how professional manufacturers such as MLP Kitchen Equipment design efficient gas systems that follow the same safety and combustion principles for commercial fryers and smokers.
1. Understanding How an Oil-Less Fryer Smoker Works
Instead of submerging food in oil, this appliance uses a propane burner and a double-walled infrared chamber to circulate radiant heat evenly around the food.
Infrared heat cooks the meat from all sides, sealing in juices while crisping the skin.
The propane gas burner provides consistent energy without flare-ups.
A smoker box or wood-chip tray allows you to add smoky flavor, turning the fryer into a smoker at the same time.
The result: crisp, juicy, and healthier meals — no oil, no splatter, and easy cleanup.
2. Tools and Supplies You’ll Need
| Item | Purpose |
|---|---|
| Propane tank (LP gas) | Fuel source |
| Food thermometer | To ensure proper internal temperature |
| Marinade or rub | Seasoning the meat |
| Wood chips (optional) | Adds smoke flavor |
| Heat-resistant gloves | Safe handling of hot parts |
| Aluminum drip pan or liner | Easier cleanup |
3. Step-by-Step: How To Use the Gas Smoker Fryer
Step 1: Setup the Fryer
Place the unit on a flat, stable, outdoor surface away from walls, flammable materials, and overhangs.
Make sure the fryer basket and cooking chamber are clean and dry.
Connect the LP gas tank to the fryer’s regulator and tighten by hand. Do not overtighten.
Always use the fryer outdoors in a well-ventilated area.
Step 2: Check Gas Connections
Before igniting:
Mix soapy water in a spray bottle.
Spray it onto the regulator, hose, and valve connections.
Slowly open the gas valve.
If you see bubbles, there’s a leak — tighten the fittings and retest.
Do not use the fryer until all leaks are eliminated.
Step 3: Preheat the Fryer
Turn the control knob to “Ignite” and press the ignition button.
If your model doesn’t have an electronic igniter, use a long match or lighter wand through the ignition port.
Adjust the flame to medium-high and preheat the chamber for 10–15 minutes with the lid on.
This ensures even cooking and helps sterilize the cooking chamber.
Step 4: Prepare the Food
Pat your meat dry with paper towels.
Apply marinades or dry rubs evenly.
If cooking poultry (like turkey or chicken), tie the legs for balanced heat circulation.
For smoking, soak wood chips for at least 30 minutes before placing them in the smoker box.
Step 5: Load the Fryer
Lower your food slowly into the cooking basket using heat-resistant gloves.
Position the basket in the cooking chamber and close the lid gently.
Avoid opening the lid frequently — every time you open it, you lose heat and extend cooking time.
Step 6: Cook and Monitor Temperature
Typical cooking temperatures are between 300°F and 400°F (150°C–200°C).
Use a meat thermometer to ensure food is cooked safely:
| Food Type | Target Internal Temperature | Approximate Time |
|---|---|---|
| Whole Turkey (10–16 lbs) | 165°F / 74°C | 8–10 min per lb |
| Chicken | 165°F / 74°C | 7–9 min per lb |
| Pork Shoulder | 190°F / 88°C | 6–7 hrs (smoking mode) |
| Beef Brisket | 195°F / 90°C | 6–8 hrs (smoking mode) |
The Char-Broil oil-less fryer automatically circulates heat evenly, so there’s no need to turn food halfway.
Step 7: Optional — Add Smoke Flavor
If your model includes a wood-chip box, add soaked wood chips when the fryer reaches full temperature.
Close the lid immediately to trap smoke. Replace chips as needed throughout long smoking sessions.
Step 8: Turn Off and Cool Down
Once cooking is complete:
Turn the control knob to OFF.
Close the propane tank valve tightly.
Let the fryer cool for at least 30–45 minutes before handling or cleaning.
Do not move the fryer while hot — wait until it cools completely.
4. Cleaning and Maintenance
After each use:
Allow the fryer to cool completely.
Remove the cooking basket and wash it with warm, soapy water.
Wipe the interior with a damp cloth to remove food residue.
Empty the drip tray and clean it thoroughly.
Check gas hose and connections for wear or cracks.
Never use abrasive brushes or harsh chemicals on the infrared surface.
5. Safety Tips
Use the fryer only outdoors on a heat-resistant surface.
Never leave the unit unattended during operation.
Keep children and pets away from the fryer area.
Wear heat-resistant gloves and use long utensils.
Keep a fire extinguisher nearby.
Store the gas tank upright in a shaded, ventilated place when not in use.
Following these precautions ensures safe operation every time you cook.
6. Why MLP Kitchen Equipment Gas Systems Reflect the Same Principles
At MLP Kitchen Equipment, based in Jiangmen City, Guangdong Province, we design commercial Gas Fryers and cooking systems that follow the same engineering standards seen in outdoor gas smokers — focusing on efficiency, safety, and easy maintenance.
Our gas fryers feature:
High-efficiency burners for stable heat distribution.
3/4-inch standard gas connections compatible with propane or natural gas.
Flame protection systems and pressure regulators for safe operation.
Durable stainless-steel chambers that resist corrosion and oil buildup.
CE, UL, and UKCA certifications for global compliance.
These principles ensure consistent cooking performance whether in a restaurant kitchen or outdoor catering setup.
7. Troubleshooting Quick Guide
| Issue | Cause | Solution |
|---|---|---|
| Burner won’t light | Closed tank valve or air in hose | Open valve slowly and relight |
| Uneven cooking | Lid opened too often | Keep lid closed during operation |
| Weak flame | Low propane pressure | Replace or refill tank |
| Excessive smoke | Too many wood chips | Use smaller amounts gradually |
| Food not crisp | Temperature too low | Preheat longer or increase setting |
Regular maintenance and correct setup prevent most operational issues.
8. Conclusion
Using a Char-Broil Oil-Less Fryer Gas Smoker is an efficient and safe way to enjoy deep-fried texture and smoked flavor without using oil. The key steps include proper setup, preheating, controlled cooking temperature, and consistent maintenance.
For those in professional food service seeking high-performance gas cooking systems, MLP Kitchen Equipment provides energy-saving gas fryers and cooking ranges built for durability, safety, and ease of cleaning — helping chefs achieve consistent, flavorful results every time.